Align locks onto your part before anything else inspects it. Pick a detection mode, set how much shift, rotation, and scale you’ll allow, and every downstream tool sees the part in the same place every time.
Texture mode for labels, logos, and consistent patterns — the printed detail most parts already carry
Shape mode for clean silhouettes — when the outline is what stands out
Texture mode for labels, logos, and consistent patterns — the printed detail most parts already carry
Max shift in pixels, max rotation in degrees, max scale as a multiplier — no abstract sensitivity number to guess at
Three transformation levels — position only, position + rotation, or position + rotation + scale
Enable the fewest options you need — extra steps slow detection and risk false matches
Feature-based detection with ORB, KAZE, AKAZE, or MSER for parts with distinct keypoints
Area-based detection with pyramid levels for smooth, low-texture surfaces
Stacks with any other QualityOS tool on the same camera
Label placement
Verify labels land where they should — flag skew, offset, and rotation before mislabeled units leave the line.
Cap and closure orientation
Confirm caps, lids, and closures seat straight — within the rotation tolerance you set.
Fixture drift detection
Spot gradual drift in jigs and fixtures across shifts, before it becomes a scrap problem.
Robotic pick verification
Confirm parts are placed correctly after every robotic pick-and-place cycle.
Die-cut registration
Keep print and cut in register on converting and packaging lines running at speed.
Assembly seating checks
Verify components are fully seated and oriented before the next station adds cost.
How tight a tolerance can Align hold?
You set it. Max shift in pixels, max rotation in degrees, and max scale as a multiplier — plus a reprojection threshold when you need to tighten the fit further.
Do we need fixtures or precise part positioning?
No. Align locates the part in frame first, so it works on free-flowing lines as well as fixtured stations.
How long does setup take?
Most Align checks are configured in minutes — draw a region of interest on a live image, set the tolerance, deploy.
Can it run alongside other QualityOS tools?
Yes. Align stacks with Anomaly, Text, Barcode, and the rest on the same camera and the same frame.
From manual checks to real-time position verification — in minutes, not weeks.
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