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Connect with a vision expert to solve inspection challenges and eliminate your defects.

Inspecting 1B+ parts annually for Fortune 500 manufacturers

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See How Fairlife Perfected Packaging

Download the full case study to learn how Fairlife used AI vision to detect packaging defects and deliver quality at scale.

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See How Yamaha Ensures Safety with AI Vision

Download the full case study to learn how Yamaha improved inspection accuracy and boosted consumer safety.

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Machine Vision for Electronic Devices

The AI Vision System for Inspecting Electronic Devices

Automated inspection that prevents assembly defects, ensures compliance, and improves device reliability

INDUSTRY OVERVIEW

Electronic devices in automotive, aerospace, and consumer products are built from hundreds of components that must be perfectly assembled. Even tiny errors—misoriented connectors, missing fuses, or defective solder joints—can result in costly failures or recalls.

Elementary QA Platform Image Capture
Elementary QA Platform Notifications Screen
Elementary QA Platform Analyze Screen

Key
Applications

Improve manufacturing quality with AI machine vision that inspects intricate components, welds, and assemblies, reducing defects and enhancing electronic components quality.

Connectors & Pins

Ensure proper insertion, alignment, and integrity. Detect bent, missing, or misaligned pins before they cause downstream failures.

PCBA & Assembly

Inspect pre-reflow and post-reflow solder joints, fuses, capacitors, batteries, and other critical components for presence, absence, and defects.

Component Verification

Confirm correct placement and orientation, with automated checks for capacitors, fuses, alternators, and more.

Wire & Cable Management

Detect correct wire coloring and cable routing, preventing miswiring and electrical shorts.

Labeling & Markings

Apply OCR to chip markings, serial numbers, and other identification codes for automated traceability.

Advanced Inspection Techniques

Integrate AOI, X-ray, IR, or 3D vision with VisionLink to add AI-powered inspection and cloud-based analytics to any vision system.

Key Features
and Benefits

Elementary's AI-driven visionsensors empower your production line and create tangible benefits for your business, from increased accuracy to significant cost savings.

Position & Presence Detection

Quickly identify missing, misaligned, or incorrectly oriented components.

Defect Detection

Detect solder paste issues, cracked capacitors, damaged connectors, and other assembly defects early.

Traceability & Compliance

Capture serial numbers, batch codes, and inspection results for full traceability.

Process Optimization

Reduce rework and scrap by catching defects before they propagate.

Versatile Deployment

Applicable across automotive, aerospace, and consumer electronics.

Out-of-the-Box Analytics

Access actionable insights instantly with pre-built dashboards and reports.

Success
Stories

Case Study: Yamaha

Yamaha's Quality Control Shifts Into High Gear