This leading global manufacturer faced a critical challenge: their existing manual and legacy automated inspection systems couldn't detect recurring defects in clear plastic wrapping that protects finished tissue rolls.
Small packaging holes were creating big problems—not just in recall costs and additional inspectors, but in the potential loss of trust from loyal customers who have relied on the company's everyday necessities for generations. Their existing Cognex vision system simply couldn't execute the type of inspection needed to maintain their quality standards.
Our multi-camera inspection system detected defects in both individual tissue rolls and complete packages in real-time, with automatic rejection systems and operator alerts. The Root Cause Analysis feature enabled proactive quality improvements, while Daily Reports functionality helped identify and resolve a recurring defect that increased yield by 27% overnight.
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