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— QualityOS Tools —
Every inspection your line needs
Seven self-learning tools on one platform. Stack them on the same camera, configure them in minutes, and deploy with zero line stoppages.
Align
In position, in tolerance
Verify the position and rotation of every part against a tolerance you set.
Anomaly
Defects you can't predict
Learns what “good” looks like in under 12s, then flags anything that isn't.
Barcode
Every code read
and verified
and verified
1D and 2D codes at line speed — printed, labeled, or direct-part marked.
Color
The right shade, in spec
Sample a target with the eyedropper and hold every unit to your tolerance.
Classify
Your labels, your rules
Sort and grade every unit into the classes you define, with a confidence score.
Presence & Absence
Present and accounted for
Confirm every required component is there — and nothing extra is.
Text / OCR
Read and verify every word
OCR for expiry dates, lot codes, and label copy — checked against what you expect.
The Tools,
In Production
Presence & Absence + Text
AI vision vs. yogurt: flawless packaging
Lid and date-code verification for Food & Beverage.
Classify + Anomaly
One model across 89 shampoo SKUs
High-mix SKU inspection for Consumer Packaged Goods.
Anomaly
Yield 27%↑ on clear-wrap tissue packs
Multi-camera film inspection for Pulp & Paper.
Anomaly + Classify
Yield from 86% to 97% across 8 lines
Continuous surface inspection for Industrial & Construction.
QualityOS
tools, in short
FAQs
Do we have to choose one tool?
No. Tools stack on the same camera and the same frame — most lines run two or three together, such as Text with Barcode, or Align with Presence & Absence.
How long until a tool is inspecting?
Fast. Models typically build in minutes, not weeks — no manual labeling, no lengthy training cycles — and deployment happens on your live line without stopping production.
Do we need vision engineers on staff?
No. Every tool is configured by quality and operations teams — draw a region, set a tolerance or a label, deploy. No code, no lab samples.
Can we keep our existing cameras?
In most cases, yes. VisionLink™ bridges existing Cognex, Zebra, SICK, and LMI hardware to VisionStream™ so tools run on the cameras you already own.
Which tool should we start with?
Start with the defect that costs you most. Take the assessment and an engineer will map your top escapes to the right tools.
Don't add another sensor. Add every inspection.
Seven tools, one platform, on the cameras you already run. Bring your hardest defect to a free demo and see it caught live.
